VALVE ENGINEERING & TESTING FACILITY

Global Supply Line Engineering
70-78 Stanbel Road
Salisbury Plain SA 5109

Phone:

(08) 8285 0000

Fax:

(08) 8285 0022

Email

Global Supply Line Engineering
Division’s workshop, combined with our sub-contractors facilities can supply
our valves modified to your requirements
in short lead time.

MACHINING, MODIFICATIONS, AUTOMATION & RETRO-FITTING

Our supply resource is enhanced by our in-house machining and testing facility allowing us to provide valve upgrades. Global Supply Line Engineering can perform all types of modifications and options in our fully equipped facility. Modifications include valve end conversion, operator retro-fit modification etc. Our qualified engineers are capable of attending to all your needs.

We can perform quick production or “rush” modifications and retrofitting of standard valves, such as upgrading to low temperature bonnet, special seats, modifying end connections, changing packing materials or assembling and mounting actuators. Modifications include all required testing. We also have a fully equipped valve automation centre and valve testing shop. A large variety of flanged valves are available ex stock in “undrilled”. Furthermore we stock valves with blind face flanges and extra heavy buttweld end valves to enable us to provide any type of flange face finish and schedule of weld end. In conjunction with our in-house engineering division, special face-to-face dimensions, end connection types and flange drillings can be supplied enabling us to offer direct equivalents to any valve including many brands that are no longer available.

We ensure that all work is performed on time and to your requirements. Our in-house facilities ensure fast delivery which our competitors can’t match. As part of our total valve management concept we also offer to manage and out-source your valve engineering and valve re-engineering requirements.

EXOTIC SPECIALTY VALVE MANUFACTURE

We custom fast track manufacture valves in Australian Pipeline Valve brand from A105, LF2, 316, 316L, 410 and F51 as well as exotic grades like Monel, Super Duplex, Titanium, Alloy 20, etc. We can also reverse engineer rare replacement valves.

• Click here for more information on Valve Re-Engineering
• Click here to find out about Valve Automation Services

TESTING

• Hydrostatic & gas pressure testing (up to 100 Bar/15,000 PSIG) to standards including API598, API6D, ISO 5208 (including submerged tank)
• Valve & actuator assembly performance and torque testing
• Non-destructive testing Ultrasonic/X-ray, PMI, MPI, DPE
• Submerged Nitrogen test tank and dedicated test benches with data logger interface
• Fugitive emission testing
• Firesafe Testing

After any work is performed valves are retested to relevant standards such as API6D, API598 and are inspected to MSS-SP55. We can additionally arrange any witness testing along with any other special testing that our customers may require.

• Topside & Subsea painting specs
• Tagging and Labeling
• Degreasing and Oxygen Cleaning Services

MODIFICATIONS PERFORMED

• Actuation & controls
• By passes
• Trim changes
• Block & Bleed conversions
• Counter weight & lever
• SDNR conversions
• Gear operators fitted (we hold a large range in stock)
• Limit switches
• Locking devices, counterweights
• Jacketed valves
• Extended bonnet modifications for low temperature (Starline bonnets ex stock)
• Electroless Nickel plating of body and internals
• Linings:- halar, hard rubber, PTFE, ceramic, polypropylene, glass, EPTFE etc.
• Stem extensions for buried service
• Weld end modifications:- machining to buttweld, socket weld, pup ends etc.
• Custom end to end dimensions
• By-pass & bleed conversions
• Changing stem packing, seals etc.
• Machining to Grayloc™ ends (machine under license)
• Oxygen service cleaning
• Conversions of seats to PEEK, bronze filled PTFE, carbon/graphite PTFE, Graphite (full range of seats and seals kept ex stock)
• Retrofitting of mesh to strainers from 5 micron to 5mm aperture
• Spring return (deadman) Levers – fail closed
• Conversions from RTJ to RF and vice versa
• Special drilling of flanges to AS, BS, JIS, DIN, ASME
• Fusible link ESD Fire shutdown Levers – fail closed when burnt
• Fusible link ESD Fire shutdown Actuators – Fail open or closed when heated

QUALITY ASSURANCE

QUALITY CONTROL ON PROJECTS

AVAILABLE NDT

workshop equipment

• Fully equipped valve automation centre
• Fully equipped hydrostatic & pneumatic test facility
• Full in house paint & blast shop
• 100 tonne 10,000 psi pressure test machine
• Submerged Nitrogen Test Tank
• SZME YFB-D600 380 VAC 3 Ph Electro hydraulic 300 DN – 600 DN horizontal valve hydrostatic test bench 5000 PSIG rated 4000 mm face to face length
• Dory JWZ-300 380 VAC 3 Ph electro hydraulic 15 DN – 300 DN horizontal valve hydrostatic test bench 7500 PSI rated, 1500 mm face to face
• Mazak CNC vertical machining centre
• Microcut Challenger CNC flat bed lathe
• Tuda face lathe 1.6m swing – 1900mm between centres
• Buffalo CNC lathe 8 heads BNC 2660 1600mm between corners
• Herless lathe 860mm swing 2000mm between centres
• Vertical Borer TSO W100 3400mm 750mm face plate
• Mazak lathe 1400mm swing 2700mm between centres
• Mudigs radial arm drill 900mm range, multispeed
• Anayak milling machine
• Welder – Origmig 400amp welder
• Sawing Machine
• Slotting machine (Stanto) 500mm stroke
• Beaver 2 – thread cutting machine
• Valve Torque tester VTT-160 Torque range 2,000NM – 16, 000NM
• Valve Torque tester VTT-600 Torque range 10,000NM – 60, 000NM
• Actuator Torque tester ATT-160 Torque range 2,000NM – 16,000NM
• Actuator Torque tester ATT-600 Torque range 10,000NM – 60,000NM
• John Heine Bending Machine
• Plasma cutter – Cutmaster 50mm
• Profax welding turntable 600mm
• Nitrogen Test Unit
• Hydration 10,00 psi HP Gas and Hydrostatic test unit
• Crystal XP2 Digital test Gauges and data loggers
• NCSK automatic pneumatic metallic label printer
• Full in-house Sand blasting facilities & paint shop
• 1 x 3 tonne, 3 x 1 tonne overhead cranes
• 4 forklifts up to 4.5 tonne
• High pressure high speed valve grease pump
• Degreasing bath
• Computerised label printer
• 3D scanner and CAD modelling
• Full set of test plugs, flanges and stoppers
• Yantai Sand Blast Machine – 6x4m, self recovery system, 1tonne feed hopper, full dust extraction system, shot blasting & garnet, 2000L air tank, rotary screw compressor, fully computerised, certified & environmentally friendly
• Yantai spray booth – 6x4m temperature controlled, includes baking oven, fully automatic, computerised , certified & environmentally friendly
• 380 VAC 3 Ph Hydraulic power pack and control panel with data recorder
• Firesafe Test skid – manufactured by Global Supply Line Engineering
• Pfeiffer Vacuum Universal leak detector (fugitive emissions) ASM340D
• Eilbeck ELK Single Girder Overhead 3.2 tonne Crane

• ASME/AS/BS FLANGE SLIDE RULE
• ANSI/ASME TECHNICAL PIPING & VALVE REFERENCES